Showing posts with label 3D Printing. Show all posts
Showing posts with label 3D Printing. Show all posts

21 May 2018

Building in 3D

I guess we shouldn't be surprised.

On Friday, I wrote about a 3D printed airless tire.  When I learned about it, I knew that other 3D printed parts were being made somewhere. 

Turns out, I underestimated the speed of technological progress.  Now there's a 3D printed bicycle that looks like a sci-fi version of an urban commuter bike--and is said to be stronger than titanium.



The new machine was made by Arevo, a Silcon Valley (where else?) startup that specializes in "additive manufacturing" (tech-speak for engineering-level 3D printing).  The company is backed by the venture capital arm of the Central Intelligence Agency, which isn't surprising when you realize that the armed forces are the main drivers behind 3D's evolution from a novel way to make chintzy plastic figurines to a sophisticated technological process used to make weaponry.


(Few people realize that the Silicon Valley became, well, the Silicon Valley largely because of military contracts during the Cold War.  So, if you're going to thank a soldier or sailor for anything, make sure it's for making the iPhone possible, not for invading Iraq!)

The bicycle's frame was made first, as a single piece, and the other parts were made.  According to Arevo CEO Jim Miller (formerly of Google), it took about two weeks to make the bike.  

Knowing that answers the question folks like me ask about carbon fiber bicycles: "Why does something made of plastic cost so much?"  Well, carbon bike frames--whether of custom chassis from the likes of Land Shark or the Specialized items your local bike shop offers--are made by workers who lay, by hand, individual layers of carbon fiber impregnated with resin around a mold of a frame.  The frame is then baked in an oven to melt the resin and bind the carbon strips together.

Arevo takes workers out of the process.  It uses a "deposition head" on a robotic arm to print out the three-dimensional shape of the frame.  The head then lays down strands of carbon fiber and melts a thermoplastic material to bind the strands, all in one step.   The result is that Arevo can build a frame for $300, even in The Valley.  That is about what it currently costs to build a similar frame in Asia.

Of course, even though Miller is reportedly a cyclist, he doesn't see Arevo as the next Schwinn or Trek or Specialized:  The company is working on a head that can run along rails and print larger parts, avoiding the need of ovens in which to bake them.  "We can print as big as you want--the fuselage of an aircraft, the wing of an aircraft," he says.

Surely he knows the Wright Brothers started as bicycle builders...


07 September 2017

Across The Canal In 3D

The Dutch ride bicycles more than just about any other  people in this world.

Their capital, Amsterdam, has more than one hundred kilometers of canals and about 90 islands.  So, perhaps, it's not surprising that the city has about 1500 bridges--or that some of those bridges are devoted to bicycles.

As an American, it's difficult for me to imagine any city in this country even envisioning a bridge for bicycles.  Hey, some of our major bridges, such as the Verrazano-Narrows, don't even have pedestrian or bike paths!

As an American, it's interesting--though not surprising--to me that the Dutch are also among the world's leaders in applying advanced technology to everyday life, and their infrastructure.  

So, perhaps, it was inevitable that the first 3D printed bicycle bridge would be built in the Netherlands.



Yes, you read that right.  The Eindhoven-based construction company BAM has collaborated with the Technical University in that same city to create a structure that will be 8 meters (26 feet) long and 3.5 meters (11.5 feet) wide when it is set up in the nearby town of Gemert, where it has just been delivered.  


The bridge is constructed in eight one-meter segments which will be connected with a special concrete mortar.  Thus assembled, it will be built between two bridge heads and secured by cables.



Cyclists riding across Peelsche Loop in Gemert can 
expect to see the bridge in place by October, according to published reports.